Custom brakes and suspension for all BMW motorcycles. Best not to be a Test Pilot. Some R45 and R65 models with TWIN front discs have, from the factory, the RIGHT side caliper wrongly spaced/aligned to the disc. Rolls Royce & Jaguar used them. WARNING! If thin, the disc will overheat more easily. I HAVE NO DESIRE TO GET INTO ARGUMENTS ABOUT SILICONE FLUIDS. This is particularly so with the swinging ATE brake calipers. The disc could even crack or otherwise have a serious problem. h.  07 11 9 919 112, plug, for the right side of the 'distributor'. BMW Motorcycles of Grand Rapids Online Parts. Rotor part# Caliper part# L/R. It will not accumulate very fast in a metal can with a metal cap, fairly tightly sealed, if the can is not opened for long periods; or, too often. An even simpler conversion  ....would be one where the caliper does not need any milling of the mounting surface; nor, do you have to make up anything to allow the caliper to match up with the existing mounting holes on the fork leg. Do NOT forget that if the caliper is NOT over the disc, you must insert a spacer into the caliper gap, otherwise the pistons will be pushed to the caliper center ...A BAD THING to have happen. Many times the problem is something very simple and easy to fix by simply changing technique. BMW does not supply everything in the rebuilding kit you may want, and other companies WILL supply such. While different models of our airheads are specified with different brake material, they are ALL designed, after break-in, to be used rather vigorously, specifically the design is for the near-worst case ...moderately extreme conditions! In this instance, the pads have frozen to the discs, and the wheel won't turn, or hardly (& you have not been out riding). WHY DOT3 or DOT4 fluid? Brakes Quickview. piece or three-piece. Where the stock hoses ARE SS, the MOTORCYCLE factory KNOWS how those particular hoses are made, and has designed for such use. This first step, #1, is to install rubber dampeners. It is my guess that part of this has to do with position (dirt, including atmospheric dirt, coming rearward; and, the heat generated by the rear drive being somewhat transferred ....and we ALL know (??) http://applehydraulics.com/motorcycles.htm ATE swinging caliper cam pins are occasionally found frozen, & seem difficult to remove. Performance brake pads by Brembo and Ferodo for BMW R Airhead R45, R50, R60, R65, R75, R80, R90, R100 High Quality, Original Equipment BREMBO Brake Rotors for BMW R Airheads By CONTROLLABLE I mean that the brake lever did NOT become  'touchy', it felt good in modulating the hand or foot pressure. BMW M Performance Brake … If that is what you have, bleed the most distant caliper in the system FIRST. 1995 Bmw R-Series. You can try reusing the pads after cleaning them, and you might consider SQUARELY sanding the friction side SLIGHTLY, on a flat surface. Typically some relatively easy stops at first (not timid stops! If you seldom use your brakes much, particularly enough to heat them up well, the SURFACE of the pads (especially the outer surface area) will HARDEN & chemically change, and give poor braking ....besides perhaps squealing.  IT CAN BE WORSE if your pads are dragging a bit. It is OK to obtain some of above items USED, but I'd suggest a NEW master cylinder assembly. A rubber baby syringe from the nearest drug store is perfect for this ...BUT, be VERY careful to not allow it to squirt all over the place as you remove the syringe from the reservoir. The safest thing is to follow stamped limits, or book limits. If you change the type of pad material ...in fact, I recommend this for any pad change, even the original type of material, ... you should not just solvent clean the discs, but you should clean them up with maybe 500-600 grit sandpaper (never emery or other nasty papers), as some INVISIBLE old pad material almost always has been invisibly carbonized/glazed onto the disc surface. General Rule:  Under the best conditions it takes not quite 2/3 of a MC reservoir of brake fluid to bleed EACH caliper to reasonably clean fresh fluid, typically the number and size of caliper pistons make little difference. One of the worst situations would be enough heat from enough pad friction when you are not wanting any braking ....to allow brake fluid boiling (easier with old fluid! The kit is 34 21 1 237 234. For BMW, such was the case for the rear disc brake on the early RS/RT models. Only the original tug pedal could apply the rear tug AND sidecar brake at the same time. Paper also works well. I first resurface the caliper halves by using very fine grit sandpaper, upside down on a very flat hard surface, using equal pressure & figure eight's, and changing hand positions often on the part. Replenish the master cylinder BEFORE it gets empty!!! I like to use silicone grease here, on the shaft (and O-rings if has them). Petroleum brake fluids ("mineral brake fluid oil")  were used on cars for brakes & in suspensions. Always ensure that your braking components are in full working order and good condition before embarking on any upgrade. You could use the ATE calipers. Don't try to get the discs red hot or near it, but they will be fairly hot so don't try to touch them. Since the fluid pressure was already released, the only force returning the piston inwards, by a FEW thousandths of an inch, is the warped/torsioned/twisted (use whatever words you want) square sectioned rubber O-ring. R2V-GS 1991-* & BASIC; R2V *-9/1984; R80ST; R2V-GS 1988 - 1990; R80/100R Paralever; /6 /7 *-9/1980; R100R Use the last version of the ignition module. However, those usually require a helper to push the pedal per your instructions, each time. There is a tendency for the tools to leak at the bleeder screws, even with teflon tape on the threads, & you could see constant bubbles of air in the bleeder hose/tubing, when in actuality those bubbles are from the outside, & NOT from inside the system. We did use the rubber/wood blocks and rubber bands overnight methods now and then. Watch. It is additionally quite different if using a drum brake versus a disc. These may incorporate a float switch, whose purpose is to illuminate a brake failure light if the fluid runs low. TWO letters are used to identify RELATIVE friction values. The caliper mounting centers distance was the same as the stock distance on the fork lowers. Viscosity is an important factor for proper operation of ABS & Active Handling Control systems on modern vehicles since in most cases the pressure & volume of fluid transferred is not measured. When I have a 'problem' CALIPER to clean, and solvent and soap/detergent/water and brushes don't work well, I then use a propane torch on the deposits. For quite modern sport-performance bikes, where every little wee thing for improved braking is taken into account, & SS lines are standard, changing to rubber hoses, that is, no SS, will tend to show up any slight flexing. PRE-1981 final drives use a wider brake shoe, & a narrower pivot pin. OFTEN you must have things vertical. To rotate the REAR bleeder port vertical, without removing the caliper (and avoid the need to insert some sort of 4 or 5 mm object between the pistons), you need to unfasten the holder's bolts. There is a complete discussion about brake fluids & bleeding. To explain this, know that BMW will typically use a larger piston in the stock MC size when BMW themselves install a second front disc. Pads tend to squeal from localized, usually small, areas of the pad where the surface has chemically & physically changed, just call it carbonized/glazed, whether or not you can see any visual change. A 0.001" or 0.002" shim makes a considerable change. Next one, much more extensive, was on my hotrod 49 Ford, where I converted from drums to discs, at the front. http://www.vintagebrakes.com can probably handle things for you. You may want to consider http://www.Truedisk.net in Michigan, who can refinish/resurface motorcycle discs, by grinding. Check into that! It is with great trepidation that I am selling my beloved R100. ANY place inside the caliper where the temperature rises to a critical level is enough to create bubbles. Close. } catch(err) {} Some brake drums have slots for this, but you can do a reasonable job by having the wheel off, & SLOWLY moving the brake actuating arm until the cam nearly touches, and using a THIN feeler gauge, determine that the full width of the cam contacts 100% of the metal portion of the shoe at the same time. Remember, bleeding removes old fluid, & you want as much of the old fluid removed & replaced as you reasonably can. It is my belief that in SOME situations, sales departments have called for SS brake lines. That is a good policy for ANY brake system ...bleed the farthest distant caliper first. Properly bled brakes using rubber hoses have a FEEL of the lever such that the brake lever is NOT super-abruptly-super-hard. #34 21 1 457 602 is 55 mm long; is for ONLY the K75 that has sand-cast shoes. PEWI n00b. DOT 4 is better than DOT3 if you are really hard on the brakes; and slightly better if you don't change fluid yearly. You can add value for less with our guaranteed best prices on OEM parts for BMW R100. Shops are always throwing away master cylinders ....including the covers! BE SURE the shoes fit the drum arc, use a feeler gauge if unsure. GALFER brand is NOT recommended by me; there have been too many complaints. C $155.44. I have already suggested that you try using original MC piston sizes first, when adding discs, etc. I also have other thoughts, perhaps better not mentioned here. WARNING! In some instances, you can NOT remove the piston fully without splitting the caliper. New rotors? However, my experience is that an upgrade to a 4 pot caliper on a single disc (that is, not adding a second disc) works out much better than adding a disc, and often cheaper too! Be careful. It is all rather confusing, & trying to upgrade/update can be a mess. There can be PROBLEMS using vacuum devices, such as the popular MityVac,  a whole story unto themselves. 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